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Case Histories

Glass

Case Histories

Glass Tank

After coating the breastwalls and crown of a glass tank, the furnace and crown behavior during heat-up will be different than that experienced before the application of Emisshield.
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Periodic Tile Kiln

Emisshield was able to provide increased uniformity in heat distribution which resulted in a more stabilized fuel input. This stabilization allowed for the almost 7% energy savings.
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Lingl Tunnel Kiln

The coating was applied to the walls, crown and burner blocks in the 50 meter soak zone only. After several months of production, an energy balance and audit showed that natural gas savings were in the 8-10% range, the greater savings occurring at the higher push rates.
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Afterburner

The afterburner chamber is 80 feet long, six feet tall and 42 inches across. By reradiating energy back into the afterburner chamber, the amount of fuel needed to keep the afterburner at 1400°F was reduced.
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Refractory Tunnel Kiln

The application of the coating was confined to the preheat and burning zones of the kiln. The coating provided even radiant heating that more completely combusted fuel.
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Radiant Tube

The tube was shipped to an Emisshield preferred installer in Sweden for the application. The tube was cleaned with a light grit blast and then coated with Emisshield on the outside surface.

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Walking Beam Furnace

Emisshield was applied to the top heat zone down slightly below the billet line. The customer’s goal was to improve energy efficiency of the furnace. This application occurred in September 2008.

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Bell Annealing Furnace

Emisshield was applied to the external and internal surfaces of the inner bell unit. No product was applied to the outer bell unit. This application occurred in July 2007.

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Heat Treating Furnace

This was a relatively small commercial heat treating furnace used to heat high alloy castings to a maximum temperature of 2230°F. This furnace was highly monitored and complete baseline performance data were available. At the time the coating was applied, all refractory substrates had seen extensive service.

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Deltas

Emisshield was applied to the hot face and to the electrode ports of pre- cast deltas manufactured from the silica-free castable. This application was completed in April 2004.

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Power Generation

Case Histories

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Gas Boiler

Emisshield was applied to the refractory and carbon steel tubes within a water wall gas boiler. Benefits include the ability to lower excess air to the boiler and improve boiler efficiency between 4-5%.

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Biomass Furnace

Emisshield was applied to a Biomass Boiler in Sweden. Numerous benefits include greater than 10% increase in output (steam) and reductions in air emissions.

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Burner Tip

Emisshield was applied to stainless steel burner tips and prolonged the life of the tips 3x saving the customer money by not having to bring the unit down to be cleaned and/ or replaced.

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Hydrocarbon & Chemical

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EDC Craking Furnace

Emisshield was applied to Incoloy process tubes (serpentine), to the hard refractory sidewalls and ceramic fiber roof. This application occurred in November 2007.
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Terrace Wall Ammonia Reformer

The Ceramic fiber modules coated with Emisshield to protect the modules from shrinking and extend their service temperature.
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Ethylene Furnace

Emisshield was applied to the Ethylene Furnace in April 2006. The customer opted for a 6% fuel savings while increasing the production 8%.
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Ethylene Furnace

The Emisshield was applied to the ethylene cracker in June of 2005. The customer wanted to evaluate the energy savings associated with the application of the Products.
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Emisshield

Case Histories

Case Histories

Glass Tank

Case Histories

Periodic Tile Kiln

Lingl Tunnel Kiln

Afterburner

Refractory Tunnel Kiln

Case Histories

Radiant Tube

Walking Beam Furnace

Bell Annealing Furnace

Heat Treating Furnace

Deltas

Case Histories

Gas Boiler

Biomass Furnace

Burner Tip

Case Histories

EDC Craking Furnace

Terrace Wall Ammonia Reformer

Ethylene Furnace

Ethylene Furnace

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